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Home » In House Services » Clean Assembly

Clean Assembly

Astro Pak Corporation has a variety of clean rooms ranging from ISO class 4 (class 100 to class 1000). Astro Pak cleans using several different methods including hand detailing, ultrasonic, passivation, high pressure spray, and high temperature bake out. To validate our cleaning, we perform analytical testing such as non volatile residue (NVR), and particulate testing with custom packaging.

Clean Assembly

Astro Pak offers 45 years of experience cleaning and assembling valves and panels. Our standard 3-day turnaround and same-day service availability provide the flexibility and convenience your clean assembly requirements demand. We maintain all major approvals, comply with ISO 9002, and provide world-wide on-site services.

Types of Systems Serviced

Laser Components
Aerospace Components
Semiconductor
High Purity Gas Systems
Medical Industry
Instrument Tubing
Food Handling Equipment
Beverage Handling Equipment
Pumps, Valves, Gauges

Employee Qualifications and Training

Astro Pak technicians receive training in clean room protocol and clean assembly before they can enter the clean room or perform work on precision components. Furthermore, our technicians are continuously receiving training and they must also meet Astro Pak recertification requirements every year. Finally, our technicians are continually monitored for proper clean room protocol and correct cleaning or assembly techniques.

Applicable Standards/ Approvals

Provided is a partial list of specifications Astro Pak is approved to clean and assemble to:

Boeing
Lockheed Martin
Raytheon
Northrop Grumman
NASA
IEST -STD-CC-1246D
National Ignition Facility (NIF)
MAO110-301 Level 100A
7-75192-1 through 6
HP 10-37
K-143
KSC-C-123
CGA 4.9
MEL Standards

Astro Pak Procedures

Astro Pak develops procedures by conducting meetings with customers to discuss their component cleaning requirements. Protocol such as cleaning components method(s), chemical selection, acceptable test level standards and test performance techniques are all identified at that time. Further, if assembly is required then assembly drawings are reviewed as well. Once the details have been discussed, Astro Pak will write a procedure and submit it for the customer's approval. When the procedure is approved, Astro Pak technicians will perform the work by following the detailed procedures that ensure proper cleaning protocol and assembly.

Quality Assurance

Our clean rooms are tested to ensure that the cleanliness level is maintained and the clean room is completely cleaned.

The 18 meg ohm deionised water is continually monitored and is of the highest quality and purity.

Astro Pak's preventive maintenance program ensures that all filters are changed and equipment calibrations are completed as required and scheduled.

Success Stories

Astro Pak Corporation was awarded the Small Business of the Year by the Department of Energy in 2001. Additionally, Astro Pak Corporation is designated as a Key Supplier and has received an "A" grade from Lawrence Livermore National Laboratory.

Astro Pak has over 45 years of experience world wide in cleaning to numerous specifications. We are an approved supplier to perform precision cleaning for Boeing, Lockheed Martin, Raytheon, NASA, Stanley Aviation, Aerojet, Rocketdyne, BAE Systems, Air Liquide, Allied Signal Aerospace, TRW, Pratt & Whitney, (USA) United Aerospace Alliance, MSS Stennis Space Center, and Lawrence Livermore Laboratory (NIF).

Astro Pak welcomes the opportunity to meet with you to perform your cleaning or assembly requirements.

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